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icon 100% waste tyre recycling is achieved (no churn left after the process).
 
icon No chemical ingredients are used in process (environment friendly).
 
icon During and after the process; no soil, water or air pollution is observed.
 
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Creates economically valuable products out of waste (all of the products are industrial raw materials that have a market value).
 
icon The most cost-effective waste tyre recycling technology in the world.
 
icon Raw material (waste tyre) is cheap and easy to provide. These are the by-products of tyre production.
 
icon Each recycled ton of tyre preserves 10 tons of CO2 that is a major greenhouse gas.
 
icon The process can be applied to all rubber based materials.
 
icon The system creates an alternative source of energy to replace petroleum products and natural gas.
 
icon System gives the opportunity to governments and local administrations to deal with the waste tyre problem to a great extent.
 
icon The system creates an alternative source of energy to replace petroleum products and natural gas.
 
icon System prevents the spread of diseases caused by waste tyres.
 
icon We deliver plants with capacities of 5 ton /day & 10 ton/day and its multiples.
 
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The process of Pyrolysis has duration of 4 to 12 hours, depending on the amount and type of tyre (car tyre, truck tyre, etc.). During the process different vacuum values are applied in pre-determined temperatures and in different phases different gases are obtained and the condensed gas is stored as fuel-oil in tanks.
 
fetures
 
icon 100% waste tyre recycling is achieved (no churn left after the process).
 
icon No chemical ingredients are used in process (environment friendly).
 
icon During and after the process; no soil, water or air pollution is observed.
 
icon Creates economically valuable products out of waste (all of the products are industrial raw materials that have a market value).
 
icon The most cost-effective waste tyre recycling technology in the world.
welcome
 
welcomeimg
 
Tyre Pyrolysis Recycling Plant with its unique renewable technology has come up with a concept of setting new standard in renewable energy, that includes using of waste tyres as a raw material and producing green fuel oil, carbon black, steel and gas. With global warming and utilization of rubber, it has now become necessary to recycle the waste and convert it in fuel oil in such a way that it is environment friendly. This is a unique technology and can change energy market scenario in a big way.
 
fetures
 
  We offer our client an excellent quality range of Waste Tyre Pyrolysis Plants, which are manufactured from high, grade quality raw materials. These Waste Tyre Pyrolysis Plants can be customized as per our precious customer’s specifications. These Waste Tyre Pyrolysis Plants are widely known for its durability and quality. Our Waste Tyre Pyrolysis Plants can be availed at industrial leading price.
 
 
Finish Products from Waste Tyre Recycling Pyrolysis Plants:
 
Capacity: 5 ton/Day;10 ton/Day
 
Carbon black: 30%--35%
Fuel oil: 40%--45%
Steel scrap Wire: 10%--15%
GAS: 10%--12%
 
  • Project ( Dimension : 6.0 *2.2m)
    Sr. No. Equipment Specification
     
    1 Reactor Dimension (MM) (Long*Diameter) 6000*2200
    2 Material Plastic rubber (tyres) life garbage
    3 Structure Horizontal tyre revolves
    4 Capacity For One Batch About 5 tons wastage tyres
    5 Oil Yield 40%-45%
    6 Carbon Black 30%-35%
    7 Steel Wire 10%-15%
    8 Gas 12%-15%
    9 Work Pressure Normal
    10 Main Engine Rotation Speed 0.4 RPM
    11 Fuels Choice Coal, Wood, Gas, Oil
    12 Power About 15 K/W
    13 Cooling Method Water
    14 Cooling Water Consumption(T/H) Cyclic
    15 Type Of Drive External Annual Gear Drive
    16 Heating Method Direct
    17 Type Of Installation With Foundation
    18 Operating Mode Intermittent Operation
     
    Project ( Dimension : 6.0 *2.6m)
    Sr. No. Equipment Specification
     
    1 Reactor Dimension (MM) (Long*Diameter) 6000*2200
    2 Equipment Model AZ-100
    3 Material Rubber (tyres), Plastic,  life garbage
    4 Structure Horizontal tyre revolves
    5 Capacity For One Batch About 8 -10 tons wastage tyres
    6 Oil Yield 40%-45%
    7 Carbon Black 30%-35%
    8 Steel Wire 10%-15%
    9 Gas 12%-15%
    10 Work Pressure Normal
    11 Main Engine Rotation Speed 0.4 RPM
    12 Fuels Choice Coal, Wood, Gas, Oil
    13 Power About 25 HP
    14 Cooling Method Water
    15 Cooling Water Consumption(T/H) Cyclic
    16 Type Of Drive External Annual Gear Drive
    17 Heating Method Direct
    18 Type Of Installation With Foundation
    19 Operating Mode Intermittent Operation
     
 
OUTPUTPRODUCT
 
Efficient industrial Pyrolysis is a process to treat the rubber and industrial plastic waste Pyrolysis is the decomposition of organic compounds under oxygen free atmosphere that produces gas, oil, carbon black and steel.

Below is the output percentage and usage of the output products :
 
OUTPUTPRODUCT
 
The main oil product produced by our recycling application is the fuel oil that is wide used for industrial and commercial purposes. The oil has 40%-45% of the amount of recycled scrap tyres, which will be carried with licensed tanker trucks.
 
OUTPUTPRODUCT
 
Carbon Black is the main product recycled by Pyrolysis technology. The amount of recycled carbon black is 35%-42% (depending on the type of tyre) of the total amount of scrap tyres recycled in the system. Carbon black is used as raw material or main ingredient in many industries and the chemical structure of carbon black strengthens, lengthens the endurance, and improves the coloring features of the materials.

ICON Electric cable jacketing
ICON Conveyor band
ICON Carrier Bands
ICON Hose and doormat
ICON Black nylon bag
ICON Rubber additive
ICON Automotive spare parts
ICON Heat isolation
ICON Black colorant in rubber materials
ICON Plastic pipe
ICON Industrial rubber products
ICON Fire fighting
 
OUTPUTPRODUCT
 
Tyres contain steel wires and the amount ranges from 10% 15% of the total tyre weight. All of the steel present in the tyre can be detached after the Pyrolysis recycling process is completed. Valuable steel wires are pressed and sold to steel and scrap dealers.
 
OUTPUTPRODUCT
 
ICON Non-Condensable gases arise during the recycling application which;
ICON Has a higher calorific value compared to natural gas
ICON Can replace natural gas and propane when stored
ICON Can be used as energy resource in gas burners, also used in Pyrolysis system
ICON The amount of gas generated in the system is 12 to 15% of the total amount of recycled tyres and considering the 10 ton scrap tyre/day recycling capacity, the facility generates 1400 - 1500 m³/day gas which has an enormous energy potential when evaluated.
 
Introducing the world's commercially viable process for recycling 100% of used tires and plastic scrap into high-steel, oil, off-gases and Carbon Green - a carbon black product which is a key component in new tire manufacturing. Today this environmentally friendly technology is transforming the over 10 billion stockpiled tires around the world into tomorrow's energy,
 
 
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