Jaw Crusher Machine Manufacturers, Suppliers in Nashik, India

Jaw Crusher Machine

Jaw Crusher Machine Manufacturers, Suppliers in Nashik, India. The Jaw Crusher Machine is among the most dependable and effective size reduction machines in the world of industrial crushing and processing of materials. Whether it is being used in mining processes or as a processing machine in construction projects, the jaw crushers will always be a significant part of the material alteration process where the bulky and hard materials are reduced to sizes that are easy to handle. The R D Group is a reputed manufacturing company that has been offering the world with superior jaw crusher products incorporating innovation, strength, and efficiency.

RD JAW Crushers have been developed to crush any feed materials into desired end products efficiently, reliably, and economically.

With hydraulically adjusted CSS, single toggle mechanism, and a choice of several different crushing jaw plate, and with optimized nip angle along with wide range of feed openings, each modelis versatile, user-friendly and highly productive.

The RD Jaw Crushers have a wide field of use as they can easily be matched to changes in production through the proper selection of Jaw Crusher. Our Jaw crushers are ideal for any type of crushing ie gabbro, basalt, granite sandstone quartz etc, and the compact and easy-to- service design also makes them a perfect choice for any installations.

If your aggregate or mining business demands big capacities, superior power and high feed opening, you will find a RD Jaw crusher powering up for your needs. The RD Jaw Crushers also provide you with unlimited possibilities in smooth process adaptation and full crushing process automation.

What is a Jaw Crusher?

A jaw crusher is a heavy duty machine that works to crush large rocks, ores among other materials into smaller sizes so that some operations can be done on them. Its operating principle is a crushing chamber in the sense that material is squeezed between fixed and moving jaw. As the swing jaw draws near the fixed jaw material is size reduced until when it is reduced to a size that fits through the bottom opening. The jaw crushers have this simple but powerful mechanism which enables the industry to use these jaw crushers in mining, construction, demolition, and recycling industries.

Model Range & Labeled Parts Diagram

RANGE:

RDJC 4236
RDJC 4236
RDJC 4432
RDJC 4232
RDJC 3628
RDJC 3624
RDJC 3022

RDJC 3608
RDJC 3015
RDJC 2415
RDJC 2412
RDJC 2410
RDJC 4208
RDJC 4204

Fly Wheel - It absorbs the rotational power of the motor and prevents fluctuations of the power, and makes the crushing operation smooth.
Movable Jaw Guard Plate – Protects movable jaws from wear and damage caused by crushing material.
Movable Jaw Pressing Block - Locks the movable jaw plate securely and keeps it from shifting when it is operating.
Cheek Plate - Wear- resistant side plates mounted in the interior of a crushing frame to prevent the frame from being abraded on the sides and crushed by material.
Fixed Jaw plate: The surface in the crushing cavity that moves together with the crushing mechanism and crushes the material.
Swing Jaw Plate -The crushing surface which is mounted on the vibrating movement of the movable jaw plate.
Main Frame -The main structure of jaw crusher, it carries all the main components and bears crushing forces.
Movable Jaw -The part of the crusher that moves between the static jaw plates which crush and compress the material.
Bearing -The eccentric shaft is supported by bearings, which allow it to move freely and without friction or wear.
Eccentric Shaft -The main drive shaft, which converts the motor rotation to the movement of the movable jaw.
Adjustment Seat -Used to control the size of the output material by adjusting the Discharge opening of the crusher (CSS).
Hydraulic Device -Assists allows the discharge gap to be adjusted and offers overload protection for safer operation.
Toggle Plate -Transfers crushing force from eccentric shaft to movable jaw and as a safety device during overload conditions.
Tension Rod -Holds toggle plate to maintain proper tension in the jaw.
Tension Rod Spring -Gives the tension to the tension rod and absorbs crushing shock load.

Precision-Engineered Wear Parts & FEA Simulation

RD Jaw Crusher’s wear parts are caliberated to give high performance and lowest operating costs. Highest quality material and impeccable design ensure best quality parts.

Optimizing in applications that are ensured through the available range of alternative jaw plate designs.

Alljaw plates are reversible.

High grade M7 range of Jaw plates are used in the Jaw Crusher

FEA Structural Analysis

Customizable Jaw Plate Profiles

Supercharge Performance

High capacit
High reduction
Low jaw plate wearing pattern
Large feed acceptance capability

These four factors are directly proportional and the RD jaw crusher provides an optimum balance. The design of the deep symmetrical crushing chamber maximizes feed size, capacity and reduction.

An optimized nip angle ensures that the material progresses smoothly down through the crushing chamber to enable high reduction, productivity and superb utilization of jaw plates.

It is not just a large nominal feed opening that is necessary — the feed acceptance capability depends ona feed opening which is effective and active (see illustration). All crushers in the range have an almost square feed opening so that they can accept the max boulder size without blockages.. Big Boulders entering the crusher fall straight into the active region of the crushing chamber, so there is no need for astationary cross-wall inthe feed area.

Technical Specification

MODELS	FEED OPENING (L X W) mm	FEED SIZE (MAX.) mm	25	38	50	63	75	90	100	125	150	175	200	MOTOR hp (kW)	RPM	WEIGHT TON
RDJC 2412	610x305	250	28	33	43	48	55	62						50 (37)	310	6.0 T
RDJC 2415	610x381	300		40	45	53	60	70						50 (37)	310	6.6 T
RDJC 3015	762x381	300			50	63	70	80	88					50 (37)	285	7.4 T
RDJC 3024	762x508	400				68	72	80	98					60 (45)	285	10 T
RDJC 3624	914x610	500						80	90	125	140	175	200	75 (55)	280	16.6 T
RDJC 3628	914x711	600						115	140	165	190	215	240	100 (75)	280	17.2 T
RDJC 4232	1067x813	650						125	150	175	200	250	275	150 (110)	265	21.4 T
RDJC 4236	1067x914	750							175	200	250	300	350	180 (132)	260	24.0 T
RDJC 4432	1118x813	650							165	190	230	280	330	150 (110)	280	22.5 T
RDJC 4436	1118x914	750							200	225	275	330	375	180 (132)	260	24.6 T
RDJC 50X40	1270X1016	915								300	340	375	455	215 (160)	260	35.02 T

The capacity figures given in the table above are approximate and are intended only to give an indication of what the crushers can be expected to produce. They apply for the open-circuit crushing of dry blasted granite with a bulk density of 1600 kg/m3 (100 Ibs/ft3) and a maximum size which can be fed into the crushing chamber without difficulty. The lower values apply for a feed from which the material finer than the crusher's CSS has been removed. The higher values apply for a feed which includes the fine material. The minimum CSS at which the crusher can be

Equipment Dimensions & Sizes

Css	CRUSHER MODELS
	RDJC 4436	RDJC 4236	RDJC 4432	RDJC 4232	RDJC 3628	RDJC 3624	RDJC 3022	RDJC 3015	RDJC 2415	RDJC 2412	RDJC 2410	RDJC 2010	RDJC 4208	RDJC 38X08	RDJC 42X04
Feed Size	850 mm	850 mm	700 mm	700 mm	600 mm	500 mm	400 mm	250 mm	250 mm	200 mm	180 mm	180 mm	180 mm	180 mm	80 mm
Feed
L	2835	2725	2675	2490	2530	2445	2025	1690	1665	1655	1555	1535	1540	1485	1255
W	2410	2325	2375	2325	2100	2100	1785	1785	1615	1615	1615	1435	1050	1875	1985
D	1350	1350	1350	1350	1350	1350	1150	1150	1050	1050	1050	950	1150	1050	950
H	2675	2525	2455	2465	2300	2245	1850	1535	1515	1505	1555	1535	1540	1435	1255
F	2000	1800	1735	1550	1630	1555	1260	800	990	980	1030	1060	965	960	780
Range
Power	150	100	150	100	75	75	60	50	50	50	50	40	50	50	40
Wt	24.6 T	22 T	22.5 T	21.4 T	17.2 T	16.6 T	10 T	7.4 T	6.6 T	6.0 T	4.7 T	4.2 T	7.6 T	5.9 T	5.3 T

operated depends on the feed size distribution, the material's crushability (Wi), the degree of contamination and moisture in the feed, the type of jaw plates fitted and the condition of the manganese

Key Features of R D Group’s Jaw Crushers

The R D Group designs its jaw crushers to ensure that they offer incomparable durability, performance, and efficiency. These are some of the outstanding features:

Durable Structure:This is constructed out of sturdy material to resist the high work loads in areas of stress.
Precision-engineered Parts: Standard jaw plates, toggle plate, swing jaw and stationary jaws are precision-engineered to guarantee consistent performance.
Single Toggle Design: R D Group designs specifically with single toggle jaw crushers, the most efficient reliable design, having limited moving parts which minimizes maintenance.
Large Capacity: Well optimized design provides high crushing capacity and maximum throughput.
Optimized Nip Angle:The nip angle is calculated perfectly so that sufficient grip is provided on the feed material to effectively crush.
Flexible Feed: Capable of dealing with most materials, including hard rock and ore, recycled concrete and asphalt.

All these features provide the customer with high productivity, low downtime and long life services.

Applications of Jaw Crushers

R D Group jaw crushers are multi industrialized machines:

Mining & Quarrying:
Crushing of hard ores, granite and basalt etc which are mined.
Construction:
Making raw materials used in the construction of buildings, including gravel, sand and crushed stone.
Recycling:
Reducing concrete, asphalt and demolition debris into re-use.
Industrial Processing:
Small-scale processing of materials such as glass, ceramics and minerals in a manufacturing process.

Example processed materials consist of:

Rock and ores that are hard
Limestone and dolomite
Bricks and recycled concrete
Other industrial minerals Ferroalloys

R D Group jaw crushers have heavy-duty construction and flexible design and offer efficient results in both primary and secondary crushing processes.

Key Components Explained

Efficiency of a toggle jaw crusher is due to its parts:

Jaw Plate:It is the surface that crushes the feed directly.
Toggle Plate: It will keep the jaw well-positioned and will be a store of shocks.
Swing Jaw: It moves in a back and front motion to create crushing force.
Stationary Jaw: It is the solid surface with which the compression of the material occurs.
Nip Angle:The angle between jaws which define the grip and effectiveness of crushing.

All individual components are crucial to the smooth functionality and R D Group has the precision engineering that makes certain that everything is in balance and in peak precision.

Frequently Asked Questions (FAQ)

1. How long should a Jaw Crusher last?

R D Group jaw crushers have a rugged construction and high-quality wear parts, which prolong the lifetime of these machines to decades through maintenance.

2.What kinds of materials are Jaw Crusher capable of processing?

Hard rocks and ores to the softer construction materials such as limestone, and also recycled concrete and asphalt, and industrial minerals.

3. How would you compare a Jaw Crusher to another crusher?

Jaw crushers can do the first-pass breakage (primary crushing) and are the best breakers, in terms of throughput, cost to operate, and ease of maintenance, as compared to starting with impacts or cone breaks.

Jaw Crushers Machine